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2/0 Cable with 90° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
2/0 Cable with Straight & 65° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
2/0 Cable with Straight & 90° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
2/0 Cable with Straight Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
3/0 Cable with 90° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
3/0 Cable with Straight & 65° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
3/0 Cable with Straight & 90° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
3/0 Cable with Straight Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
30mm x 7mm PowerBall® Tips
30mm x 7mm PowerBall® Contact Tips (requires PowerBall® Diffuser). Must be ordered in quantities of 10. For bulk packages, enter a quantity of 500 or 1000.
30mm x 9mm PowerBall® Tips
30mm x 9mm PowerBall® Contact Tips (requires PowerBall® Diffuser). Must be ordered in quantities of 10. For bulk packages, enter a quantity of 500 or 1000.
38mm PowerBall® Tips – Heavy Duty
38mm Heavy Duty PowerBall® Tips for PowerBall® MIG Guns and others using PowerBall® Diffusers. Must be ordered in quantities of 10.
38mm PowerBall® Tips – Standard
38mm PowerBall® Tips for PowerBall® MIG Guns and others using PowerBall® Diffusers. Must be ordered in quantities of 10.
38mm PowerBall® Tips – Tapered
38mm Tapered (for narrow torch nozzles) PowerBall® Tips for PowerBall® MIG Guns and others using PowerBall® Diffusers. Must be ordered in quantities of 10.
4/0 Cable with 90° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
4/0 Cable with Straight & 65° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
4/0 Cable with Straight & 90° Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
4/0 Cable with Straight Lugs
PowerBall® Welding Cables feature an energy efficient design with enhanced conductivity. Traditional crimped welding cables commonly used in MIG welding provide poor conductivity and can even detach when crimped improperly. All-copper connection points with consolidated copper lug joints used in PowerBall® Welding Cables provide superior conductivity, with over 72% less electrical resistance at the cable joints. Stronger and more conductive cable joints provide improved electrical stability, reduced heat build-up and increased service life. Cables sold fully assembled with lugs, polymer strain reliefs and two copper nuts (standard 1/2-13 threads – click here for metric M12 threads). Patent pending design.
45° Guide Module HD with Steel Rollers
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180°. HD Modules contain heavy duty steel rollers and are compatible with cored and stainless steel wires up to 5/64 (2mm). Required end cap kits sold separately.
45° Guide Module with Polymer Rollers
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180°. Compatible with ferrous and non-ferrous wires up to 5/64 (2mm). Required end cap kits sold separately.
45° Large Guide Module XL
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module XL may be connected to additional modules to form turns of 90°, 135° or 180°. XL Guide Modules contain heavy duty steel rollers and are compatible with large wire up to 5/32″ (4mm). Required end cap kits sold separately.
5-Gallon Manifold Kit
This popular industrial size manifold kit dispenses Blue Magic® or Blue Chill® anti-spatter to Torch Wizard® Nozzle Cleaning Stations or to refill stations for nozzle dipping or spraying. Easily integrated into any weld cell stations.
90° Guide Module Roof Swivel Kit
Designed for enclosed weld cells, the 90° Wire Wizard® Guide Module Roof Swivel Kit includes a compact 90° module with single-sided rollers, along with roof mounting hardware. The Roof Swivel Kit is ideal for robotic applications where the wire must be delivered from overhead, and may be mounted on top of below the roof. Compatible with ferrous and non-ferrous wires up to .052 (1.3mm). Quick disconnect shown in photo sold separately (P/N A-4-ST-I ).
90° Mini Guide Module for Solid Wire
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. 90° Guide Modules may also be connected to form a tight 180° turn. Compatible with ferrous and non-ferrous wires up to .052 (1.3mm). Required end cap kits sold separately.
A-1A Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1A-4.5 Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1A-4.5 and A-1SKS Inlet Guide Set
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit Compatible with the following wire feeders: Older SKS® feeder models
A-1A-C Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit Compatible Feeders: Miller® Auto Axcess
A-1AH330 and A-1MOT Inlet Guide Set
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit Compatible with the following wire feeders: Motoman® feeders with female inlets, ThermalArc® and some Hobart® models with 3/4″-16 thread
A-1AK Universal Inlet Kit
Five piece kit includes A-1A probe & four A-7 phenolic adapter bushings for stable and durable performance Will support the use of a variety of wire feeders Select the ESAB kit (A-1AK-E) for ESAB feeders Provides trouble-free interface of connections Quick disconnect features eight retainer bearings for secure fit
A-1B-C2 Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1CL Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1E Inlet Guide
Provides trouble-free interface of connections 1/4″ NPT Female threaded to fit A-4-ST, A-4-ST-I or A-4 quick disconnects Compatible with the following wire feeders: ESAB®
A-1E-A Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1FRO Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1FRO-B Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1H Inlet Guide
Provides trouble-free interface of connections 1/4″ NPT Female threaded to fit A-4-ST, A-4-ST-I or A-4 quick disconnects Compatible with the following wire feeders: Hobart®
A-1LN Inlet Guides
Provides trouble-free interface of connections Available in delrin or aluminum for heavy duty/large wire applications Standard inlet guides are 1/4″ NPT Female threaded to fit A-4-ST, A-4-ST-I or A-4 quick disconnects Large wire inlet guide fits Wire Wizard® HD fittings (A-4HD) Compatible with the following wire feeders: Lincoln Electric®
A-1LN-23A Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1LN-23B Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1MOT-HP Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1NA-5 Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1OTC Inlet Guide
Provides trouble-free interface of connections 1/4″ NPT Female threaded to fit A-4-ST, A-4-ST-I or A-4 quick disconnects Compatible with the following wire feeders: OTC/Daihen®
A-1OTC-FX Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-1PA Inlet Guide
Provides trouble-free interface of connections 1/4″ NPT Female threaded to fit A-4-ST, A-4-ST-I or A-4 quick disconnects Compatible with the following wire feeders: Panasonic®
A-1YAS Feeder Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit Compatible with the following wire feeders: Yaskawa® YWE-WFR42DX2
A-2FRO Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
A-2PA-QD Inlet Guide
Inlet Guides With Quick Disconnects For steel weld wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings
A-2SKS Inlet Guide
For wire feeder and straightener applications Provides trouble-free interface of connections Quick disconnects feature eight retainer bearings for secure fit
Adapter Fittings
Wire Wizard® Adapter Fittings are available with NPT male (M) or female (F) threads (or both) for optimum sealing. Interior shoulders are countersunk for restriction-free wire feeding.
Adapter for Connecting FLEX to Stationary Modules
Adapter for connecting standard FLEX Guide Modules to stationary mounted Guide Modules, including the WGM-1, WGM-M-1 or WGM-1-S.
Adapter for Lincoln Electric® 10S Feeder
Outlet adapter for large or medium wire straightener for connection to the Lincoln Electric® 10S wire feeder. Includes ceramic inlet to eliminate wire shaving.
Adapter for Lincoln Electric® Twinarc® Feeder
Inlet adapter for Lincoln Electric® Twinarc® Feeder. Includes two standard quick disconnects (A-4-ST).
Aluminum Wire Straightener
The Wire Wizard® Aluminum Wire Straightener is designed for straightening or recasting aluminum and other non-ferrous wire sizes .035 to .062. The main body is constructed of aluminum, making our straighteners some of the lightest in the market. All models are equipped with a locating calibration on the face of the unit and a fine adjustment scale on the tension knob. This results in an extremely fast and accurate setting of wire cast. Our full range of fittings and inlet guides guarantee a trouble-free fit for any application or system. Click here for wire straightener fittings.
American Weldquip® Replacement Diffusers
PowerBall® Diffusers for American Weldquip® MIG Guns (required for PowerBall® Contact Tips)
American Weldquip® Replacement Liners
PowerBall® Torch Liners for American Weldquip® MIG Guns
Anti-Spatter Bowl
The Anti-Spatter Bowl prevents spilling and the need for constant refills. Using a 32 oz. bottle, gravity feeds the solution as needed. Perfect for nozzle dipping in manual/robotic applications.
Anti-spatter 16 oz. Sample Bottles
Try any Wire Wizard® anti-spatter with a FREE 16 oz. sample! Blue Magic®, Blue Magic HD®, and Blue Chill® are all available in trial size bottles. Sprayer included.
Bernard® Replacement Diffusers
PowerBall® Diffusers for Bernard® MIG Guns (required for PowerBall® Contact Tips)
Bernard® Replacement Liners
PowerBall® Torch Liners for Bernard® MIG Guns
Bernard® or Miller® Replacement Diffusers
PowerBall® Copper Diffusers for Bernard® or Miller Electric® MIG Guns (required for PowerBall® Contact Tips). Compatible with PowerBall® Style Torch Nozzles. Must be ordered in quantities of 5
Binzel® Replacement Diffusers
PowerBall® Copper Diffusers for Binzel® MIG Guns (required for PowerBall® Contact Tips). Compatible with Binzel® torch nozzles or Wire Wizard® Binzel® replacement nozzles. Must be ordered in quantities of 5
Binzel® Replacement Jump Liners
PowerBall® Jump Liners for Binzel® MIG Torches. Please inspect and verify your liner collet design prior to ordering.
Binzel® Replacement Liners
PowerBall® Torch Liners for Binzel® MIG Guns. Please inspect and verify your liner collet design prior to ordering.
Binzel® Replacement Nozzles – 3/4” (18mm)
Binzel® High Performance Replacement Nozzles – 3/4” (18mm) Thread-on, Copper, Conical – 1 mm Recessed Tip
Binzel® Replacement Nozzles – 5/8” (15.9mm)
Binzel® High Performance Replacement Nozzles – 5/8” (15.9mm)
Blasting Hose (25 ft)
25′ (7.62 m) replacement blasting hose for the CO2MMANDO AP Dry Ice Blaster. Heavy duty with protective sleeve and control cable. Rated for 50-150 PSI to cover most blasting applications.
Blasting Nozzles
A variety of blasting nozzles are available for different cleaning applications. The CO2MMANDO 40 Dry Ice Blasting Machine includes one round nozzle (P/N: IB10G134) and one medium flow fan nozzle (P/N: IBN003).
Blue Chill® Anti-Spatter & Nozzle Cleaner
Blue Chill® Anti-Spatter Solution is a cost effective, environmentally safe product formulated for industrial robotic and semi-automatic welding applications. Increase welding productivity with this specially blended formula that not only protects surfaces from spatter, slag, and scale but also quickly cools down hot nozzles! For light to medium levels of spatter. No mixing required. Contains no Methylene Chloride , which is now banned by the EPA.
Blue Magic® Anti-Spatter & Nozzle Cleaner
Blue Magic® Anti-Spatter Solution is a cost effective, environmentally safe product formulated for industrial robotic and semi-automatic welding applications. This new generation of anti-spatter solution provides superb performance even at high temperatures. The biodegradable, water-based formula contains no harmful chemicals and is noncombustible. Choose Blue Magic® for welding applications where there is a moderate to large amount of spatter or slag. No mixing required. Contains no Methylene Chloride , which is now banned by the EPA.
Blue Magic® Anti-Spatter 1.7 oz Trial Can
FREE trial can! Simply add to your quote request and complete the checkout process. The same trusted Blue Magic® Anti-Spatter formula is now available in a nonflammable, air-powered spray can! Blue Magic® is a water-based, environmentally safe product formulated for superior performance in industrial welding applications. With an innovative spray can design using only compressed air, 100% of the product is usable down to the last drop. Silicone-free formula allows parts to go straight from production to paint without additional cleanup time. Glove-friendly locking trigger with 360° spraying ability that sprays evenly on surfaces, not your glove. Contains no Methylene Chloride , which is now banned by the EPA.
Blue Magic® Anti-Spatter Air-Powered Spray Can
Now in stock! The same trusted Blue Magic® Anti-Spatter formula is now available in a nonflammable, air-powered spray can! Blue Magic® is a water-based, environmentally safe product formulated for superior performance in industrial welding applications. With an innovative spray can design using only compressed air, 100% of the product is usable down to the last drop. Silicone-free formula allows parts to go straight from production to paint without additional cleanup time. Glove-friendly locking trigger with 360° spraying ability that sprays evenly on surfaces, not your glove. Contains no Methylene Chloride , which is now banned by the EPA.
Blue Magic® HD High Duty Cycle Anti-Spatter
Blue Magic® HD High Duty Cycle Anti-Spatter Solution is specially formulated for high temperature, long duty cycle industrial robotic and semi-automatic welding applications. Provides superb performance even at extreme temperatures. The biodegradable formula contains no harmful chemicals and is noncombustible. And, because it contains one of the lowest water contents available, you get protection, not water! Choose Blue Magic® HD for high temperature, high volume welding applications where there is a moderate to large amount of spatter or slag. No mixing required. Contains no Methylene Chloride , which is now banned by the EPA.
Bulk Torch Liner – 100 ft (30.5m)
Bulk PowerBall® Torch Liner – 100 ft (30.5m) Roll
Bulkhead Connectors
Wire Wizard® Bulkhead Connector Kits are designed to connect the wire delivery system from the outside to the inside of the weld cell, typically over the top of a wall or through the wall using a cage mount kit. Kits feature two A-4-ST quick disconnect fittings to connect conduit.
Butt Welder Docking Station
The Butt Welder Docking Station features all the required tools for butt welding wire ends together with the Non-Stop® Wire Dispensing System. The unit features a resistance butt welder (110v or 220v), wire parters for cutting flush wire ends, and a wire gage block for checking the wire diameter to ensure a smooth wire feed. Wire Sizer (shown in photo) for removing the burr in the welded joint sold separately. Compatible with solid or cored ferrous metal wires up to .078 (2mm) in diameter.
COMMAND AIR 500 Aftercooler
Engineered to handle the most demanding dry ice blasting applications, the Command Air® 500 efficiently cools, filters and dries the hot moist air produced by diesel air compressors and supports up to two compressors and blasters simultaneously. The aftercooler features self-purging automatic drains, a robust steel frame and airless tires for easy mobility. A high quality coalescing grade filter (.7 micron) removes particulate and a moisture filter efficiently removes water from the air supply, providing dry, filtered air to your equipment. This aftercooler is the ideal solution for supplying single or tandem dry ice blasters, sand blasters, soda blasters or any other equipment requiring cool, dry air for operation.
COMMANDO 35 Dry Ice Blaster
The COMMANDO® 35 Dry Ice Blaster is a powerful cleaning machine built for light to medium duty and precision cleaning applications, the COMMANDO® 35 features a 35 lbs (16 kg) capacity dry ice hopper, the BlitzFeed® freezeless dry ice delivery system. Available with interchangeable light duty 1/2” blast hose system or a medium duty 3/4” blast hose system. Ideal for light/medium duty industrial cleaning, automotive detailing and restoration, plastic molds, and other situations that require precision cleaning. Proudly Made in USA.
COMMANDO 40 Dry Ice Blaster
The CO2MMANDO 40 All Pneumatic Dry Ice Cleaning Machine is a portable dry ice blasting workhorse requiring only compressed air for operation. Built ready to tackle the toughest cleaning applications, it provides an economical and efficient way to clean a wide variety of surfaces using standard dry ice pellets. Featuring the Nu-Ice Age patent pending BlitzFeed™ dry ice delivery system with freezeless operation, the CO2MMANDO 40 is reliable and ready to report for duty!
COMMANDO 55 Dry Ice Blaster
The CO2MMANDO 55 Dry Ice Cleaning Machine is a powerful pneumatic & electric machine built to take on even the most challenging cleaning applications. Ideal for heavy duty cleaning and commercial cleaning service applications, the CO2MMANDO 55 features a larger 55 lbs (25 kg) hopper and an increased air flow capacity for maximum blasting velocity. Featuring the Nu-Ice Age patent pending BlitzFeed™ dry ice delivery system with freezeless operation.
Cable Management Kits for Fanuc® 100iC/120iC
The WizardGear™ line of robot cable management products provides organization, support and protection for all lines and cables attached to robots. Protect cables from damage that can cause unnecessary downtime and costly repairs. Using zip ties or other poor methods of attachment can even void the warranty on your control cables. Custom cable management systems also available for applications using Fanuc® or other robot manufacturers. Kits including cables available with either 3/0 or 4/0 welding cable.
Cable Management Kits for Fanuc® 100iD
The WizardGear™ line of robot cable management products provides organization, support and protection for all lines and cables attached to robots. Protect cables from damage that can cause unnecessary downtime and costly repairs. Using zip ties or other poor methods of attachment can even void the warranty on your control cables. Custom cable management systems also available for applications using Fanuc® or other robot manufacturers. Kits including cables available with either 3/0 or 4/0 welding cable.
Cable Management Kits for Fanuc® 120iD
The WizardGear™ line of robot cable management products provides organization, support and protection for all lines and cables attached to robots. Protect cables from damage that can cause unnecessary downtime and costly repairs. Using zip ties or other poor methods of attachment can even void the warranty on your control cables. Custom cable management systems also available for applications using Fanuc® or other robot manufacturers. Kits including cables available with either 3/0 or 4/0 welding cable.
Cobot Guarding Kit
The cobot guarding kit adapts to any -24 model of Torch Wizard® Nozzle Cleaning Station. Provides guarding for operators using cobots for both the reamer blade and wire cutter (or reamer only if not utilizing a wire cutter). Not compatible with other cleaning station models.
Collet Adapters for Front Load Liners
Collet adapters are required for front loading torch liners and install on the back end of the torch cable (may be reused through multiple liner change-outs). Available for PowerBall®, Tregaskiss®, Fronius® or Lincoln Electric® torches.
Compression Fittings for Large Wire Conduit
Compression style fittings include a steel ferrule for a secure connection to the conduit. They are required for black Extra Flexible Large Wire Conduit installations where the conduit is not pre-cut with fittings, and may also be used on EC-6 polymer conduit. Replacement ferrules available. Compression Fitting for HD Disconnects (A-9R-HD) fits A-4HD, A-5HD or A-3HD style quick disconnects Compression Fitting for Standard Disconnects (A-9R) fits A-4, A-5 or A-3 style quick disconnects, including those used on standard feeder inlet guides
Compression Style Conduit Fittings
Compression style fittings include a ferrule that fits the proper conduit size. They are required for black Extra Flexible Conduit installations where the conduit is not pre-cut with fittings and may also be used on polymer conduit. All connectors (except HD style for large wire conduit) fit A-4, A-5 or A-3 style quick disconnects including those used on feeder inlet guides. Replacement ferrules also available.
Conduit & Cable Hangers
WizardGear® Conduit Hangers prevent excess droopage in conduit that can cause excessive wire friction. Hangers feature heavy duty steel construction and Velcro straps to secure cables and conduit. Recommended accessory for conduit & cable balancers.
Conduit Strain Relief Connectors
Steel strain relief connectors are available for both Polymer and Extra Flexible Conduit. Strain relief connectors are strongly recommended for robotic welding applications and any installations where the conduit is subject to significant bending or flexing. Length: 10.5″ (267mm)
Connection Insulator
Use the Drum Connection Insulator to protect workers from the risk of electric shock from the steel quick disconnect and fittings attached to the drum. Recommended for quick disconnects without an orange insulator sleeve (standard on direct pull kits).
Connector Liners
Durable polymer connector liners line steel connectors when using aluminum and other non-ferrous wires to prevent abrasion and metal contamination. 4.5 in. (114mm) long x 0.09 in. (2.3mm) inner diameter.
Crimper Tool for Wire Guide Caps
Recommended tool for crimping wire guide caps (GC-1 and GC-2) onto wire ends.
Dereeling Arm Components
Replacement liners include polished ceramic inlet guide Order polymer liners for aluminum/non-ferrous wire applications Replacement drag brakes fit all standard dereeling arms (Guide Module Arms use magnetic braking) Full arm assemblies exclude base plates Base plates with magnetic brake compatible with Guide Module Dereeling Arms only
Dereeling Arms for .035-1/16 Wire
Wire Wizard® Dereeling Arms for wood reels feature a low friction polymer or steel liner with a spring-loaded drag brake that provides smooth acceleration and deceleration of the feed arm to prevent wire from shingling off the reel. All arms include a polished ceramic inlet guide to eliminate wire shaving. Dereeling Arm Kits include arm, liner, brake, base plate & quick disconnect.
Dereeling Arms for 1/16-5/32 Wire
Wire Wizard® Dereeling Arms for wood reels feature a low friction polymer or steel liner with a spring-loaded drag brake that provides smooth acceleration and deceleration of the feed arm to prevent wire from shingling off the reel. All arms include a polished ceramic inlet guide to eliminate wire shaving. Dereeling Arm Kits include arm, liner, brake, base plate & quick disconnect.
Dereeling Arms for Nat. Standard 3/4 in. Thick Reels
Wire Wizard® Dereeling Arms for National Standard® wood reels with 3/4″ thick wood tops feature a low friction polymer or steel liner with a spring-loaded drag brake that provides smooth acceleration and deceleration of the feed arm to prevent wire from shingling off the reel. All arms include a polished ceramic inlet guide to eliminate wire shaving. Dereeling Arm Kits include arm, liner, brake, base plate & quick disconnect. Note: These arms are for National Standard® Wood Reels with 3/4″ thick tops only , use standard dereeling arms for other National Standard® reels.
Direct Pull Kit
The Wire Wizard® Direct Pull Kit features an insulated quick disconnect with polished ceramic inlet to prevent wire shaving. Fits all drum hoods and wire sizes. Note: Not required if drum hood is ordered with the direct pull already included.
Disconnect with M20 Threads
The A-5FRO quick disconnect includes M20 threads. Fits select Fronius® feeders and others with M20 threads.
Disconnect with Nut & Washer
1/2 in.-20 threaded male disconnect and washer for adapting to wire feeder housings (on select feeders) or thin walls.
Drum Level Sensor
The Digital DrumLevel Sensor provides a fast and easy way to signal when the amount of wire left in wire drums or boxes is getting low. The adjustable sensor may be connected to a PLC or robot controller with a standard M12 x 1, 4-pin cable (not included).
Drum Manifold Kit
The 55 gallon drum manifold kit dispenses Blue Magic® or Blue Chill® anti-spatter to Torch Wizard® Nozzle Cleaning Stations or to refill stations for nozzle dipping or spraying. Fits securely on Blue Magic® or Blue Chill® anti-spatter bulk 55 gallon drums and eliminates the need to refill small, gravity fed containers on a frequent basis. Optional gauge monitors fluid level for easier maintenance.
Dual Drive Wire Pilot® Feed Assist
The new Dual Drive Wire Pilot® Feed Assist is designed to handle large wire up to 3/16″ (4.8 mm) and extra-long distance applications using standard size MIG wires. This heavy duty model features four drive rolls (sold separately) and additional torque to provide more power to effortlessly deliver wire to the feeder.
End Cap Channel Mount Kit
Each end cap mounting kit contains the necessary attachment hardware to mount Wire Wizard® FLEX Guide Modules to the end of the mounting channel.
End Cap Kit for FLEX Modules
End caps are required when installing FLEX Modules. Each kit includes one of each end style cap. Each end cap is 1/4″ NPT-F threaded to fit A-4 style quick disconnect fittings.
End Cap Kit for Large FLEX Modules
End caps are required when installing Large FLEX Modules. Each kit includes one of each end cap. Each end cap is 1/2″ NPT-F threaded to fit Large Guide Module fittings. Two kits are available, one with a flange for mounting (inc. 4 mounting holes) and one without. End caps are 1/2″ NPT-F threaded to fit Large Guide Module Fittings .
Extra Flexible Conduit – Bulk 100 ft
Our most durable conduit displays exceptional wear characteristics and very low friction coefficient. Perfect for robotics, gantry, linear, or any application where a tighter radius is required. All Extra Flexible Conduit features a spatter-resistant outer jacket, low friction smooth-feed wire coating and patented elliptical wire spring liners. For help choosing the correct conduit, see recommended conduit size reference chart below. Bulk lengths are available in 100 ft (30.5m) rolls and require compression style conduit connectors based on installation needs.
Extra Flexible Conduit – Pre-cut
Our most durable conduit displays exceptional wear characteristics and very low friction coefficient. Perfect for robotics, gantry, linear, or any application where a tighter radius is required. All Extra Flexible Conduit features a spatter-resistant outer jacket, low friction smooth-feed wire coating and patented elliptical wire spring liners. For help choosing the correct conduit, see recommended conduit size reference chart below. Pre-cut lengths include swaged-on connectors on each end and strain relief connectors are optional, but highly recommended – especially for robotic applications. For custom lengths, select the correct size and closest length from the drop down, then enter custom length in the box below.
Extreme Flex Conduit for Aluminum
Extreme Flex Conduit for aluminum wire features a durable advanced polymer liner for smooth wire delivery. Designed for robotic welding applications requiring a high degree of mobility, it features the same low friction elliptical wire spring liner and spatter-resistant outer jacket as the Extreme Flex Conduit for ferrous wires.
Extreme Flex Conduit – Pre-cut
Extreme Flex Conduit is designed for robotic welding applications requiring a high degree of mobility and flexibility. It features the same low friction elliptical wire spring liner as the Extra Flexible Conduit (FC-X), only with a single spatter-resistant outer jacket to provide more flexibility. Extreme Flex conduit is the ideal choice for robotic weld cells with a tight space between the wire source and the robot. Suitable for wire sizes up to .052 (1.3mm). Pre-cut lengths available in 9.8 ft (3m), 16.4 ft (5m), 24.6 ft (7.5m) or 32.8 ft (10m) with attached fittings for Wire Wizard® or Panasonic® style disconnects. Polymer strain reliefs are included on all pre-cut lengths for increased strength & durability.
FLEX Guide Modules
Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Ideal for many applications utilizing igus® Track Systems. Compatible with solid wires (ferrous or non-ferrous) .035 to 1/16” (0.9–1.6mm). End caps (sold separately) are 1/4″ NPT-F threaded to fit A-4 style quick disconnects (not included). Patent pending design.
FLEX Guide Modules for Large Wire
Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Externally mountable to select igus® Track Systems. Large FLEX Modules are compatible with steel wire 1/16″ to 5/32” (1.6–4mm), making them an ideal solution for SAW welding applications. End caps (sold separately) are 1/2″ NPT-F threaded to fit Large Guide Module Fittings . Patent pending design.
Filter/Regulator/Lubricator
Filter/Regulator/Lubricator (FRL) unit for Torch Wizard® Nozzle Cleaning Stations. Compatible with all models. Includes elbow fittings for air line attachment.
Fire Resistant Drum Covers
Wire Wizard® durable fire resistant covers provide effective protection for fiber or cardboard packaging located near the weld cell. In the US, fire resistant covers are required by OSHA for all combustible wire packaging within 35 ft (10.7m) of the arc. Available for round, square or octagon bulk wire packages.
Fittings for Small Wire Straighteners
Threaded and non-threaded fittings are available for the WSS-100 and WSS-100-A Small Wire Straighteners. For the WSS-100-A model, use aluminum/non-ferrous wire setup shown for the A-1QD-5/32 or A-1LN-S-5/32 fittings. A-4L-H polymer liner and quick disconnects sold separately.
Fixed Automation Torch Mount
This heavy duty fixed automation torch mount fits PowerBall® Fixed Automation Torches as well as torches made by other OEM manufacturers. Allows directional adjustment and includes insulated mounting plate. Fits 3/4″ torch neck diameter.
Flexible Conduit for Large Wire – Bulk 100 ft
Wire Wizard® Extra Flexible Conduit for Large Wire features a larger inner diameter (0.390″/10mm), ideal for submerged arc welding applications using large diameter wire up to 3/16″ (4.8mm). All Extra Flexible Conduit features a spatter-resistant outer jacket, low friction smooth-feed wire coating and patented elliptical wire spring liners. Bulk lengths in 100 ft (30.5m) rolls require compression style conduit connectors based on installation needs.
Flexible Conduit for Large Wire – Pre-cut
Wire Wizard® Extra Flexible Conduit for Large Wire features a larger inner diameter (0.390″/10mm), ideal for submerged arc welding applications using large diameter wire up to 3/16″ (4.8mm). All Extra Flexible Conduit features a spatter-resistant outer jacket, low friction smooth-feed wire coating and patented elliptical wire spring liners. Pre-cut lengths include HD swaged-on connectors on each end and polymer strain relief connectors are optional. HD style quick disconnects are required for connecting pre-cut lengths. For custom lengths, select the correct size and closest length from the drop down, then enter custom length in the box below.
Fronius® Nozzle Holder
Threads onto Fronius® neck with M18-1.0 Threads. For WTP-ELN-8 or Fronius® OEM Nozzles only. Must be ordered in quantities of 5
Fronius® Replacement Diffusers
PowerBall® Copper Diffusers for Fronius® MIG Torches (required for PowerBall® Contact Tips) Compatible with Fronius® torch necks and nozzles, except style 5 which is compatible with PowerBall® Style Torch Nozzles. Must be ordered in quantities of 5
Fronius® Replacement Nozzles
Fronius® High Performance Replacement Nozzles – 13 mm, 15 mm and 17 mm nozzles available.
Front Loading Torch Liners
Front loading liners (6′ / 1.8m) adapt to PowerBall®, Tregaskiss®, Fronius® or Lincoln Electric® robotic MIG torches. All front loading liners require a collet adapter on the back end of the torch cable (may be reused through multiple liner change-outs).
Gas Flow Gauge for Robotic or Handheld Welding
This easy to use manual Gas Flow Gauge measures the actual flow of shielding gas from the MIG/TIG torch, allowing adjustments to be made at the cylinder gauge if necessary. An economical solution for improving overall welding performance. For digital gas flow measurement and monitoring, see the Gas Tracker™ Digital Gas Flow Monitor . Measures gas flow consumption (cfh or lpm) at nozzle Features flexible hose for easy operator readings on robotic torches May be used with semi-automatic torches as well, ideal for facilities with both robotic and semi-automatic welding operations
Gas Flow Gauge for Semi-automatic Torches
This easy to use manual Gas Flow Gauge measures the actual flow of shielding gas from the MIG/TIG torch, allowing adjustments to be made at the cylinder gauge if necessary. An economical solution for improving overall welding performance. Measures gas flow consumption (cfh or lpm) at nozzle Rubber cup for quick & easy measurements from any semi-automatic nozzle
Gas Tracker Gas Flow Monitor
The Gas Tracker™ Digital Gas Flow Monitor provides an easy way to monitor and track shielding gas flow in robotic or semi-automatic MIG or TIG welding applications. The Gas Tracker™ is two monitors in one – it may be used as a portable unit or mounted in-line. Provides a simple and accurate method for monitoring & totalizing incoming gas flow, or measurement and verification of gas flow at the nozzle. Note: Due to high demand, Gas Tracker™ shipments are currently experiencing extended lead times. If you have a specific need by date, please enter this in the notes section of your quote request.
Gas Wizard Inert Gas Savers – Adjustable
Gas Wizard™ Inert Gas Savers are designed to reduce gas consumption by restricting the gas surge that occurs at arc initiation, saving 35% or more on shielding gas! The new Adjustable Gas Saver is ideal for virtually all welding applications and allows fine tuning of the gas flow, which is an added benefit for facilities utilizing long bulk gas delivery systems with pressure drops.
Green Polymer Conduit – Bulk
Wire Wizard® Green Polymer Conduit is known throughout the industry for its longevity and low friction coefficient. It’s your first choice for stationary or moving feed units, and is also the recommended conduit for aluminum wire applications. EC-4-R conduit features an advanced polymer formula for extended wear and durability. For help choosing the correct conduit, see recommended conduit size reference chart below. Bulk lengths are available in 50, 100, 250 or 500 ft rolls and require conduit connectors based on installation needs.
Green Polymer Conduit – Pre-cut
Wire Wizard® Green Polymer Conduit is known throughout the industry for its longevity and low friction coefficient. It’s your first choice for stationary or moving feed units, and is also the recommended conduit for aluminum wire applications. EC-4-R conduit features an advanced polymer formula for extended wear and durability. For help choosing the correct conduit, see recommended conduit size reference chart below. Pre-cut lengths include attached self-threading bayonets on each end. For custom lengths, select the correct size and closest length from the drop down, then enter custom length in the box below.
Guide Caps for .062-.078 (1.6-2.4mm) Wire
Guide Caps for up to .052 (1.3mm) Wire
Guide Module / Feed Assist Stand
This adjustable stand is designed for mounting Wire Wizard® Guide Modules or the Wire Pilot® Feed Assist in a position above a wood reel or drum of wire. An optional wire spool holder is also available to make this stand compatible with spools. The stand may be used with up to four wire packages in one location, making it the ideal solution for centrally locating your wire (additional extension arms required). When used in combination with a 180° Guide Module assembly, the stand provides the perfect setup for applications where the wire source is located on a mezzanine above the cell. Adjustable height from 50”–86” (1.3-2.2m).
Guide Module 1/2″ Male Disconnect
1/2″ Male Disconnect fitting for the following models of Wire Wizard® Guide Modules: WGM-1 WGM-1-S WGM-M-1
Guide Module 360° Union Adapter Kit
The Union Adapter Kit allows dual 360° directional adjustment of Modules installed on each side of the adapter. Includes face mount bracket. Compatible with following models of Wire Wizard® Guide Modules: WGM-1 WGM-1-S WGM-M-1
Guide Module Compression Fitting
Compression fitting for Guide Module System compatible with EC-4-R or FC-E conduit. Threads into either end cap on WGM-1, WGM-1-S or WGM-M-1. For connecting other conduit sizes, use the WGM-A5 quick disconnect.
Guide Module Direct Pull Inlet Guide
Direct pull inlet guide fitting (for feeding wire directly into Module) for the following models of Wire Wizard® Guide Modules: WGM-1 WGM-1-S WGM-M-1 WGM-LW-1 Includes ceramic inlet to eliminate wire shaving. Compatible with ferrous or non-ferrous wires.
Guide Module Drum Mount Kit
The Wire Wizard® Guide Module Drum Mounting Kit provides a simple and secure solution for mounting Guide Modules onto Wire Wizard® drum hoods. Guide Module assemblies of 45°, 90°, 135° and 180° may be used with this kit.
Guide Module End Cap Kit
Wire Wizard® Guide Module End Cap Kits include both ends (end cap A & B) and attachment hardware. Each end is 1/2″ NPS-F threaded to fit connectors such as the WGM-A5 or A-10HM. These end caps fit the following models: WGM-1: 45° Standard Module WGM-1-S: 45° Module for Cored & Stainless Wire WGM-M-1: 90° Mini Module
Guide Module Extension Arms
Two styles of Guide Module Extension Arms are available: Pivoting Adjustable Extension Arms pivot upward to allow easy wire changeover with drums or reels. Two adjustable arms are available – a short arm that extends 10″ (254 mm) to 18″ (457 mm), and the long arm extends 20″ (508 mm) to 36″ (914 mm). The Adjustable Height Extension Arm extends 2″ (51 mm) to 13″ (330 mm), with an adjustable height up to 6.5″ (165 mm).
Guide Module Face Mount Bracket
Face Mount Brackets are ideal for mounting Wire Wizard® Guide Modules on top of the weld cell wall and other areas. Allows 360° directional adjustment of the Guide Module, which may be secured using the WGM-A5 connector or the A-10HM compression fitting. Non-insulated brackets may be insulated using the WGM-A5 connector. Note: Non-insulated bracket (p/n WGM-A-10BK) does not include mounting bolts.
Guide Module Feed Assist Adapters
Fixed and swiveling adapters are available for mounting Wire Guide Modules on top of the oil-free Feed Assist (PFA-LM-15) or the oiled model (PFA-LM). Guide Modules shown in images not included.
Guide Module Feeder Mount Kit
The Feeder Inlet Mounting Kit for Wire Wizard® Guide Modules is designed for mounting Guide Module assemblies to a wire feeder through an existing bracket or panel. Inspect wire feeder design for compatibility prior to ordering. Bracket shown for example only, not included with kit.
Guide Module Floor Mount Bracket
The Floor Mount Bracket for Wire Wizard® Guide Modules may be attached to one or both sides of the Guide Module. Floor mounting bolts not included.
Guide Module Hanging Brackets
Hanging Brackets for Wire Wizard® Guide Modules are available for 45° and 90° Guide Module Assemblies. WizardGear® Balancers are recommended for hanging.
Guide Module L Bracket Kit
The L-Bracket Mounting Kit is ideal for mounting Wire Wizard® Guide Modules on top of the weld cell wall and other areas. This bracket is recommended when using a 90°, 135° or 180° Guide Module assembly going over the weld cell wall.
Guide Module Mounting Adapters
Two adapter options are available for mounting Wire Guide Modules on top of the Non-Stop® Wire System: The rigid adapter mounts the Modules in a fixed position, and the swivel adapter allows 360° rotation.
Guide Module Quick Disconnect
The WGM-A5 is the standard quick disconnect fitting for the WGM-1, WGM-1-S and WGM-M-1 style Guide Modules. Threads into either end cap (WGM-ECK-50) and also secures Modules to the WGM-A-10BK face mount bracket. Features an insulated connection point and delrin inlet guide.
Guide Module Stackable Bracket
The Stackable Bracket allows for mounting up to three stacked Wire Wizard® Guide Modules. Ideal for installations on robotic cells with multiple robots.
Guide Module Support Brackets
A selection of support brackets are available for mounting Wire Wizard® Guide Modules on top of the weld cell wall and other areas. Mounting bolts not included.
Guide Module Swivel Kits
Swivel Kits for Wire Wizard® Guide Modules allow 360° rotation for welding applications with a high degree of mobility. All kits feature a heavy duty swivel with bearings built for industrial applications. Guide Modules shown in images not included. Swivel kits available include: Swivel kit for drum hoods (WGM-HSK-15) Swivel kit for rotation between two modules (WGM-MSK-14) Swivel kit for Lincoln Electric® Series 10 Feeders (WGM-FSK-L) Swivel kit for Panasonic/OTC® Feeders (WGM-FSK-P) Swivel kit with male disconnect fitting for other feeders/female quick disconnects (WGM-FSK-14) Swivel kit for Guide Module Stand (WGM-STAND-SW-14) Bracket mounted swivel kit (WGM-SW-BM)
Guide Module Turn Table Adapter
The Turn Table Adapter Bracket securely attaches Guide Module assemblies to the Wire Wizard® Mechanical Turn Table. Compatible with the following models of Guide Modules: WGM-1 WGM-1-S WGM-LW-1
Guide Module Wall Mount Kits
Standard Wall Mount Kits for Wire Wizard® Guide Modules are available for single sided or double sided wall mounted installations on thin walls or cages up to 3/8″ (9.5mm) thick. An Adjustable Wall Mount Kit is available for installations on walls up to 3″ (76mm) thick.
Guide Module XL Connectors
Three connector options are available for the Large Wire Guide Module XL: Thread-in Compression Connector (1/2″ NPS-M) for connecting FC-XH-LW Conduit (A-9) Quick disconnect fitting (1/2″ NPS-M) for HD style connectors used with FC-XH-LW Conduit (A-5HD) Male quick disconnect adapter that fits A-5HD and other HD style disconnects (WGM-LW-049)
Guide Module XL End Cap Kit
Wire Wizard® Guide Module XL End Cap Kits include both ends (end cap A & B) and attachment hardware. Each end is 1/2″ NPS-F threaded to fit connectors such as the A-9 or A-5HD.
Guide Module XL Feed Assist Adapters
Securely attaches the Large Guide Module XL to the top (inlet side) of the Wire Pilot® Feed Assist. Adapters are based on the model of Wire Feed Assist. PFA-LM-20 Feed Assist: Use WGM-PFA-AK-LW adapter PFA-DD, PFA-LM-15 or PFA-WT Feed Assists: Use the PFA-54 Delrin adapter
Guide Module XL Hanging Bracket
The XL hanging bracket fits both individual 45° and combined 90° Wire Wizard® Guide Module XL assemblies. Includes attachment hardware.
Hand-Held Sprayer
Designed for spot-spray applications of Blue Magic® or Blue Chill® anti-spatter, this hand-held spray gun is ideal for coating “weld zone” areas. Can be used with our bulk dispensing kits.
Heat Spring for PowerBall® MIG Guns
The PowerBall® Heat Spring is designed to reduce heat exposure in high heat and long duty cycle applications, allowing operators to handle the neck. It creates a pocket of air around the neck for better heat dissipation than solutions that cover the entire neck. Easily installed by removing the insulator and sliding over the torch neck. Compatible with long and extra long necks for PowerBall® MIG guns.
Inlet Guide Kits for Lincoln® Servo
Designed for use with Lincoln Electric® Servo Torch Ideal for all aluminum & steel applications Available with or without quick disconnect in 1.06″ (27mm) or 0.834″ (21mm) probe lengths Includes A-4L-H polymer connector liner (trim to size)
Inlet Guide for Lincoln Electric® Twin-wire HyperFill® System
For Twin-wire HyperFill® system with Lincoln Electric® AutoDrive® 4R220 Wire Feeder Includes ceramic outlet to eliminate the additional wire friction in a twin-wire system Compatible with wire sizes up to .052 (1.3mm) Requires the HyperFill® Wire Feeder Kit
Inlet-Outlet Adapters for Lincoln Electric® SAW Feeders
Adapters for Lincoln Electric® SAW Wire Feeders – for 10S, NA-3, NA-4 or NA-5 models.
Inlet/Outlet Kit for Large Wire Straightener
The inlet/outlet kit for the large wire straightener includes one adapter with a male fitting (A-16M-ST-HD) and one with a quick disconnect (A-4HD). Fits HD style Wire Wizard® quick disconnects.
Inlet/Outlet Kit for Medium Wire Straightener
The inlet/outlet kit for the medium wire straightener includes one adapter with a male fitting and one with a quick disconnect. Fits standard Wire Wizard® quick disconnects (not compatible with HD style connectors).
Insulated Mounting Kits
Insulated mounting kits are available for all models of Wire Wizard® Wire Straighteners. Each kit includes an insulator plate with two insulating sleeves and mounting bolts.
Large Wire Adapter with Ceramic Inlet
Adapter (with 3/8 NPT-F threads) for large or medium wire straightener for connection to A-4HD quick disconnect. Includes ceramic inlet to eliminate wire shaving.
Large Wire Straightener
Large Wire Straightener For Wire Sizes 3/32″ to 5/32″ (2.4-4mm) Ideal for heavy duty SAW applications Dimensions: 8.66” W x 4.09” H x 2.25” D (220mm W x 103.8mm H x 57.2mm D) Weight: 4 lbs (1.8 kg)
Lincoln Electric® Replacement Diffusers
PowerBall® Copper Diffusers for Lincoln Electric® MIG Guns (required for PowerBall® Contact Tips). Compatible with PowerBall® Style Torch Nozzles. Must be ordered in quantities of 5
Lincoln Electric® Replacement Liners
PowerBall® Torch Liners for Lincoln Electric® MIG Guns
Lincoln® LF-74 Feeder Inlet Extension Kit
Extends connection to the disconnect on Lincoln Electric® LF-74 Wire Feeder Kit includes A-1LN inlet guide, extension adapter and quick disconnect with insulator
Male Threaded Reamer Blades
Made from alloy tool steel and Titanium Nitride (TiN) plated for enhanced durability, the cost effective Torch Wizard® Universal (male threaded) Replacement Reamer Blades maintain their sharp cutting edge and resist breakage. Sizes for all standard nozzle IDs & lengths available. Order female threaded blades for Torch Wizard® Cleaning Stations, these blades are designed for other cleaning station manufacturers.
Mechanical Turn Table
The Wire Wizard® Mechanical Turn Table is designed to effortlessly dispense large in wire submerged arc welding applications. The 4-axis adjustable arm features a polished ceramic inlet guide to prevent wire shaving. Turn table base includes heavy duty ball bearings for smooth wire delivery and long service life. Includes built-in fork slots (and optional wheels) for easy mobility. Models available with and without pneumatic brake kit. 1,000 lb (453 kg) capacity.
Medium Wire Straightener
Medium Wire Straightener For Wire Sizes .062 to 3/32” (1.6 – 2.4mm) Dimensions: 5.71” W x 3.34” H x 1.875” D (145mm W x 84.7mm H x 47.63mm D) Weight: 1.75 lbs (0.8 kg)
Mounting Brace for Single FLEX Connection to 90° Modules
Mounting brace for attachment of single WGM-M-1 90° Module assembly (in “S shape”) to FLEX Guide Modules. Brace is designed for mounting to mobile platforms near the robot.
Mounting Brace for Triple FLEX Connection to 90° Modules
Mounting brace for attachment of up to three WGM-M-1 90° Module Assemblies (in “S shape”) to FLEX Guide Modules. Brace is designed for mounting to mobile platforms near the robot.
Mounting Channel Splice Kit
Each splice kit contains a channel insert and attachment hardware for connecting two sections of aluminum mounting channel for the Wire Wizard® FLEX Guide Modules.
Mounting Channel for FLEX Modules
Aluminum mounting channel for Wire Wizard® FLEX Guide Modules is available in 4 ft (1.2m) sections and may be linked together using the Mounting Channel Splice Kit. Each piece of channel features two mounting holes (one on each end) and holes for attaching the splice kit or the Guide Module FLEX End Cap Mounting Kit.
Multifunction Wire & Welding Pliers
Wire Wizard® Multifunction Wire & Welding Pliers are heavy duty pliers designed for use with MIG welding guns and the wire delivery system. The pliers feature rounded tips for sharply bending wire for easy feeding through Wire Guide Modules and the rest of the wire delivery system. Additionally, they serve as an indispensable welding tool for servicing and maintaining welding consumables and removing spatter build-up. Manufactured from heavy duty chrome vanadium, they are built to last in a tough industrial environment. Package includes convenient tool belt pouch.
Non-Stop® 2 & 4 Station Systems
The Non-Stop® Wire Dispensing System features an innovative process that joins the end wire from the current drum in use with the start wire of a new full drum, eliminating downtime for wire changeover. Both butt-welding and flash removal operations take only seconds and the two wire ends may be joined during the welding cycle. Butt Welder Docking Station shown in photo sold separately.
Nozzle Extensions and Fittings
Three nozzle extensions are available in 12″, 18″ and 24″ lengths. Nozzle adapter fittings (P/N: IB10G131) are recommended for additional nozzles. Using just one fitting will require removal and re-installation of fitting when changing nozzles.
OTC® Replacement Diffusers
PowerBall® Copper Diffusers for OTC® MIG Guns. Requires 7mm PowerBall® Contact Tips . Compatible with OTC® Torch Nozzles and Insulators. Replacement for the following OEM part number: L10603C01 Must be ordered in quantities of 5
OTC® Replacement Liners
PowerBall® Torch Liners for OTC® MIG Guns
OTC® Replacement Nozzles
OTC® High Performance Replacement Nozzles (11 & 13 mm)
Octagon Drum Hoods
Wire Wizard® hoods for octagon wire packaging are constructed of tough polyethylene for a long shop life. Octagon hoods are available for 20.5″ (521 mm), 21.5″ (546 mm), 23.5″ (597 mm), or 24.5″ (622 mm) boxes. All drum hoods come with a lifetime warranty against breakage. Direct pull kit with ceramic inlet ensures smooth feeding without shaving the wire.
Orbital Arm Kits
The Orbital Arm Kit is designed to provide tangle-free wire dispensing from drum packages. The arm attaches to the hood and spins as the wire is fed from the drum. Since it greatly reduces the amount of space from the spool to the top of the drum, it eliminates wire tangling problems that can occur in this area. Features a polished ceramic inlet guide that will not shave wire. Compatible with all Wire Wizard® Drum Hoods and wire sizes up to 1/16″ (1.6mm).
PAWFS-12 Inlet Guides
Provides trouble-free interface of connections Order PAWFS-12 for steel wire, PAWFS-12-1 (includes 3/16″ I.D.) with the A-4L-H liner for non-ferrous/aluminum wire Connects to 1/4″ NPT Male threaded to fit A-3 quick disconnect (1/4 NPT-F) or A-16F-4 fitting (1/4 NPT-M / EC-4-R conduit fitting) Compatible with the following products: Wire Feed Sensor (WC-1-WS-18) Miller® 75 Feeder
Panasonic® Replacement Liners
PowerBall® Torch Liners for Panasonic® MIG Guns
Polymer Conduit Countersink Tool
Use this ratcheting Countersink Tool for countersinking the ends of polymer conduit to prevent wire hang-ups. Required for proper installation, except on pre-cut lengths with connectors pre-installed.
Polymer Conduit Cutter
The heavy duty Polymer Conduit Cutter is designed to trim all sizes of polymer conduit with ease. The heat treated steel cutting blade cleanly cuts through conduit. 8.5” (216mm) long.
Portable Base for Wizard BOOM!
This product is no longer available The portable base for Wizard BOOM! Welding Booms features fork pockets for easy handling along with built-in trays for the bulk wire package and power source. Heavy duty steel construction with adjustable floor levelers. Power source and wire package shown in photo not included.
Portable Gas Flow Monitor
The Gas Tracker™ Digital Gas Flow Monitor provides an easy way to monitor and track shielding gas flow in robotic or semi-automatic MIG or TIG welding applications. The Gas Tracker™ is two monitors in one – it may be used as a portable unit or mounted in-line. It provides a simple and accurate method for monitoring & totalizing incoming gas flow, or measurement and verification of gas flow at the nozzle. Note: Due to high demand, Gas Tracker™ shipments may be delayed 6-8 weeks. If you have a specific need by date, please enter this in the notes section of your quote request.
Power/Control Cables
Check power connection port to ensure your are ordering the correct cable for your Torch Wizard® Cleaning Station. The following replacement cables are available: 5-Pin, 20 ft Power/Control Cable 7-Pin, 20 ft Power/Control Cable 9-Pin, 20 ft Power/Control Cable
PowerBall Teach Light
Shed some light on your robot programming! The new PowerBall® Teach Light features two bright LED lights integrated into a special battery-operated torch nozzle to light up work surfaces in dark weld cells. This prevents hard shadows that can be problematic when programming. It also allows teaching to the wire cast for realistic wire placement. Compatible with PowerBall® Teach Tips.
PowerBall® 300 Amp MIG Gun for Ferrous Wire
Configure your welding gun from the available options. All new PowerBall® MIG Guns for steel/ferrous wire ship with the following standard pre-installed options: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle WTP-045-PB-2 – .045″ (1.2mm) contact tip (9mm O.D.) PowerBall® Torch Liner for 0.045-1/16″ (1.2-1.6 mm) steel wire Click here to see the full line of PowerBall® Consumables
PowerBall® 300 Amp MIG Gun for Non-ferrous Wire
Configure your welding gun from the available options. All new PowerBall® MIG Guns for aluminum/non-ferrous wire ship with the following standard pre-installed options: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle WTP-3/64A-PB-2 3/64″ (1.2 mm) contact tip (9 mm O.D.) PowerBall® Polymer Torch Liner for 0.045-1/16″ (1.2-1.6 mm) aluminum/non-ferrous wire Click here to see the full line of PowerBall® Consumables
PowerBall® 400 Amp MIG Gun for Ferrous Wire
Configure your welding gun from the available options. All new PowerBall® MIG Guns for steel/ferrous wire ship with the following standard pre-installed options: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle WTP-045-PB-2 – .045″ (1.2mm) contact tip (9mm O.D.) PowerBall® Torch Liner for 0.045-1/16″ (1.2-1.6 mm) steel wire Click here to see the full line of PowerBall® Consumables
PowerBall® 400 Amp MIG Gun for Non-ferrous Wire
Configure your welding gun from the available options. All new PowerBall® MIG Guns for aluminum/non-ferrous wire ship with the following standard pre-installed options: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle WTP-3/64A-PB-2 3/64″ (1.2 mm) contact tip (9 mm O.D.) PowerBall® Polymer Torch Liner for 0.045-1/16″ (1.2-1.6 mm) aluminum/non-ferrous wire Click here to see the full line of PowerBall® Consumables
PowerBall® 500 Amp MIG Gun for Ferrous Wire
Configure your welding gun from the available options. All new PowerBall® MIG Guns for steel/ferrous wire ship with the following standard pre-installed options: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle WTP-045-PB-2 – .045″ (1.2mm) contact tip (9mm O.D.) PowerBall® Torch Liner for 0.045-1/16″ (1.2-1.6 mm) steel wire Click here to see the full line of PowerBall® Consumables
PowerBall® 500 Amp MIG Gun for Non-ferrous Wire
Configure your welding gun from the available options. All new PowerBall® MIG Guns for aluminum/non-ferrous wire ship with the following standard pre-installed options: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle WTP-3/64A-PB-2 3/64″ (1.2 mm) contact tip (9 mm O.D.) PowerBall® Polymer Torch Liner for 0.045-1/16″ (1.2-1.6 mm) aluminum/non-ferrous wire Click here to see the full line of PowerBall® Consumables
PowerBall® 500 Amp Robotic Torch
PowerBall® High Performance Robotic Torches are engineered to provide maximum conductivity with increased consumable life. The innovative torch design provides a higher amperage output than traditional air-cooled MIG welding torches, resulting in an energy efficient torch that can take on demanding welding applications. Higher conductivity and energy efficiency also means less heat build-up, increased consumable life and reduced spatter build-up on the contact tip and nozzle. Proudly Made in USA.
PowerBall® Copper Nuts
These copper nuts are designed specifically for PowerBall® Welding Cables and Magnetic Ground Clamps. Built with solid copper for high conductivity, the rounded end creates a strong connection point at the lug with reduced electrical resistance. Available with standard 1/2-13 threads to fit most power source manufacturers and metric M12 x 1.75 threads used by European and Asian based manufacturers (verify threads on power source/feeder prior to ordering). Sold individually.
PowerBall® Fixed Automation Torch
Configure your fixed automation welding torch from the available options. All new PowerBall® MIG Torches for ship with the following standard options unless otherwise noted when ordering: WTP-ELN-62T-THRC 5/8″ recessed heavy duty copper nozzle PowerBall® 9mm dia. Contact Tip & Diffuser, based on wire size/type PowerBall® Torch Liner, based on wire size/type Click here to see the full line of PowerBall® Consumables Fixed automation torch mount shown in photo sold separately.
PowerBall® MIG Gun Diffusers
Diffusers for PowerBall® MIG Guns (all models). Thread-on and slip-on options available for both 7mm and 9mm contact tips. Must be ordered in quantities of 5.
PowerBall® MIG Gun Handle Replacement Kit (400/500 A)
The PowerBall® 400/500 A MIG gun handle replacement kit includes the full handle assembly, trigger and hook. Fits 400 A and 500 A MIG guns only. Contact customer support for 300 A MIG gun replacement handles.
PowerBall® MIG Gun Liners
PowerBall® Torch Liners for PowerBall® MIG Guns (all models)
PowerBall® SAW Contact Tips
PowerBall® SAW Contact Tips are engineered for maximum conductivity and performance. These high performance tips last up to 5X longer or more than traditional tip designs. Featuring buttress threads for high axial force & better electrical contact. Currently available in common SAW wire sizes of 3/32″, 1/8″, 5/32″ and 3/16″. Boost the power of your torch with PowerBall® Contact Tips! Patent pending design. Must be ordered in quantities of 5.
PowerBall® SAW Torch Kits
The new PowerBall® SAW Torch redefines performance & durability for SAW welding torches. Utilizing the patent pending PowerBall® contact tip design with an all copper current path, the torch features 50% LESS electrical resistance than traditional SAW torch designs, resulting in energy efficient operation with longer lasting consumables. In a recent application, PowerBall® SAW contact tips lasted 5X longer than the previous tips used by the manufacturer!
PowerBall® Slip-on Nozzles
PowerBall® Slip-on Nozzles are designed to fit both PowerBall® MIG Welding Guns and also fit as direct replacements for Tregaskiss® MIG Guns. Slip-on nozzles provide a secure fit over the diffuser and reduce time for nozzle change-out. Requires slip-on style diffuser. Must be ordered in quantities of 10.
PowerBall® Teach Tips
PowerBall® Teach Tips are available to assist with robotic welding programming. Available for 14mm, 16mm or 19mm wire stick-out length. Sold individually.
PowerBall® Terminal Adapter Kit
The PowerBall® Terminal Adapter Kit is required on certain wire feeders that need additional space to attach two power cables to the positive terminal. This may be necessary when using a PowerBall® MIG gun with the jumper cable option. The kit includes a solid copper adapter that threads onto the terminal (3/8-16 threads) and a PowerBall® copper nut for securing the cables together.
PowerBall® Thread-On Nozzles – 1/2” (12.7mm)
PowerBall® 1/2” (12.7mm) Nozzles for PowerBall® MIG Guns (all models) and other MIG Guns using PowerBall® Diffusers. 10 nozzles/pk.
PowerBall® Thread-On Nozzles – 3/4” (19mm)
PowerBall® 3/4″ (19mm) Nozzles for PowerBall® MIG Guns (all models) and other MIG Guns using PowerBall® Diffusers. Tapered with a recessed tip, requires 7mm PowerBall® contact tips. 10 nozzles/pk.
PowerBall® Thread-On Nozzles – 3/8” (9.5mm)
PowerBall® 3/8″ (9.5mm) Nozzles for PowerBall® MIG Guns (all models) and other MIG Guns using PowerBall® Diffusers. Tapered with flush tip, requires 7mm PowerBall® contact tips. 10 nozzles/pk.
PowerBall® Thread-On Nozzles – 5/8” (15.9mm)
PowerBall® 5/8″ (15.9mm) Standard and Heavy Duty Nozzles for PowerBall® MIG Guns (all models) and other MIG Guns using PowerBall® Diffusers. 10 nozzles/pk.
PowerBall® XD CuCrZr Tips
PowerBall® XD Contact Tips feature our high performance patented PowerBall® contact tip design, manufactured with a heavy duty copper chrome zirconium (Cu-Cr-Zr) alloy to increase service life and heat resistance for high duty cycle applications. 3X longer contact tip life (on average) over standard copper tips. Available in standard 9mm O.D. for wire sizes up to .062 (1.6mm). Must be ordered in quantities of 10. For bulk packages, enter a quantity of 500 or 1000.
Protective Cable Sleeves – Silicon Coated
Constructed from tough Kevlar® with a spatter-resistant silicon coating, WizardGear® conduit & cable sleeves provide the maximum degree of protection inside the weld cell. Featuring a zipper and Velcro enclosure, the sleeves resist abrasion and cuts that can cause unnecessary downtime. Protects and secures conduit, control cables, cooling lines, gas lines, hydraulic hoses and other lines connected to robots.
Quick Disconnect Insulator
The Quick Disconnect Insulator fits all models of Wire Wizard® Quick Disconnects (except for HD style disconnects), including those integrated with feeder inlet guides. The durable rubber cover firmly attaches to the disconnect to protect workers from electric shock hazards at connection points in the wire delivery system.
Quick Disconnects for HD Connectors
Wire Wizard® HD Quick Disconnects feature 8 ball bearings with a rubber o-ring for secure conduit connections throughout the wire delivery system. Other disconnects on the market often only have 3 ball bearings, resulting in a loose connection that can result in unnecessary downtime. These male threaded disconnects (3/8″ NPT or 1/2″ NPS threads) are compatible with Wire Wizard® HD fittings only (commonly used for large wire/SAW applications).
Quick Disconnects – Female
Wire Wizard® Quick Disconnects feature 8 ball bearings with a rubber o-ring for secure conduit connections throughout the wire delivery system. Other disconnects on the market often only have 3 ball bearings, resulting in a loose connection that can result in unnecessary downtime. Female threaded disconnects fit a variety of feeder inlet guides as well as adapter fittings with the proper thread size. Rubber insulator sleeves are available to reduce the risk of electric shock.
Quick Disconnects – Male
Wire Wizard® Quick Disconnects feature 8 ball bearings with a rubber o-ring for secure conduit connections throughout the wire delivery system. Other disconnects on the market often only have 3 ball bearings, resulting in a loose connection that can result in unnecessary downtime. Male threaded 1/4″ NPT-M disconnects (most common) are available in steel or brass. Brass is recommended for aluminum/non-ferrous wire applications to prevent wire contamination. Rubber insulator sleeves are available to reduce the risk of electric shock.
Replacement Bail Gear Assembly
The Replacement Bail Gear Assembly is compatible with PFA-LM-20 and PFA-LM model Wire Pilot® Feed Assists. Each assembly includes all components required to replace the gear and bearings on the bail side of the Pneumatic Feed Assist.
Replacement Ferrules
Replacement ferrules for compression style conduit connectors. For installations using compression fittings, ordering extra ferrules is highly recommended. Choose the proper size ferrule based on the compression fitting part number.
Replacement Filter-Regulator-Lubricator
A filter/regulator/lubricator (FRL) is included with all new Wire Pilot® Feed Assist models. This is a direct replacement if your current FRL has been damaged or is inoperative.
Replacement Storage Cover
Durable nylon machine covers are available for the COMMANDO® 55, 40, 40 PRO, 75 and XP Dry Ice Blasters. They are ideal for storage and protection when transporting the machine between job sites.
Retractable Conduit and Cable Balancers
WizardGear® Conduit and Cable Balancers provide an easy method of hanging conduit and cables above areas where they are prone to damage. Excellent for robotic welding applications as well as submerged arc applications with manipulators. All models feature adjustable tension and heavy duty 8 ft braided steel cable. Balancers are available to handle workloads up to 27 lbs (12.2 kg).
Reusable Drum Core
Use the Reusable Drum Core to prevent wire flip that can often occur in coreless wire drum packages. An easy, drop-in solution to solve wire tangling problems.
Round Drum Hoods
Wire Wizard® drum hoods for round drums feature a flanged design to fit on both chimed and environmental packs. Constructed of tough polyethylene for a long shop life, all drum hoods come with a lifetime warranty against breakage. Direct pull kit with ceramic inlet ensures smooth feeding without shaving the wire.
Self Threading Conduit Fittings
Self threading fittings for polymer conduit offer quick & easy installation and are recommended for most welding applications. Steel fittings available for all conduit sizes, brass fittings are available for EC-4-R conduit (for non-ferrous wire applications).
Silencer-Reclassifier
Replaces standard muffler/filter on either Wire Pilot® Feed Assist model. Reduces noise and eliminates oil drainage on oiled model (PFA-LM).
Small Steel Wire Straightener
The Wire Wizard® Small Steel Wire Straightener is designed for straightening or recasting steel wire sizes .035 to .062. The main body is constructed of aluminum, making our straighteners some of the lightest in the market. All models are equipped with a locating calibration on the face of the unit and a fine adjustment scale on the tension knob. This results in an extremely fast and accurate setting of wire cast. Our full range of fittings and inlet guides guarantee a trouble-free fit for any application or system. Click here for wire straightener fittings.
Solenoid Kit (24V)
The 24V Solenoid Kit serves as an automated electronic shutdown for the Wire Pilot® Feed Assist and also as an emergency shutoff. The solenoid prevents the loss of air pressure when the motor is not in use and shuts down the motor immediately in case of an emergency. Compatible with both Feed Assist models.
Square Drum Hoods
Wire Wizard® hoods for square wire packaging are constructed of tough polyethylene for a long shop life. Square hoods are available for 21″, 24″ or 29″ square boxes (533, 610 or 737mm). All drum hoods come with a lifetime warranty against breakage. Direct pull kit with ceramic inlet ensures smooth feeding without shaving the wire.
Stands and TCP Adapters
29.5 in. (749mm) stands available for Torch Wizard® Robotic Cleaning Stations. Custom heights available upon request. TCP Adapter Mount adapts directly to the Torch Wizard® stand (for Torch Wizard® Cleaning Stations only, excludes touch plate & point)
Telescoping Conduit Kit
Changing out wire drums is quick & easy with the Telescoping Conduit Quick Disconnect Kit. Simply disconnect from the drum hood and slide the conduit up, then slide it back down to reconnect to the next drum of wire. Kit includes two linked pieces of our green polymer conduit with connector ends that can extend up to 5’ (1.5m)
Testing and Diagnostic Boxes
The Torch Wizard® Reaming Station Test Box is a recommended maintenance peripheral for periodically testing and fine tuning your reaming station. Functions include: Sink/Source, Motor Slide Up/Down, Nozzle Clamp, Anti-spatter Spray, Wire Cutter. Includes 110v AC unit and a 5-pin or 7-pin cable.
TokinArc® Replacement Diffusers
PowerBall® Copper Diffusers for TokinArc® MIG Torches (required for PowerBall® Contact Tips). Compatible with TokinArc® torch nozzles. Requires 7mm PowerBall® contact tips. Must be ordered in quantities of 5
Torch Liners for Aluminum Wire
Low friction torch liners for aluminum wire are available for PowerBall® MIG Guns as well as other welding guns. Order 15′ (4.6m) nylon liners for PowerBall® MIG Guns or others with collets that fit a .184″ (4.67 mm) outer diameter liner. Bulk torch liner (sold by the foot) is available in extended life graphite or nylon material. May require a collet on some welding torches. Contact customer support if you are unsure of liner compatibility or require an aluminum liner for a specific torch model.
Torch Wizard® Reamer Blades
Made from alloy tool steel and Titanium Nitride (TiN) plated for enhanced durability, Torch Wizard® Reamer Blades maintain their sharp cutting edge and resist breakage. Sizes for all nozzle IDs & lengths available. Universal (male threaded) replacement blades also available for other major reaming station manufacturers.
Torch Wizard® Robotic Nozzle Cleaning Stations
Torch Wizard® Automatic Robotic Nozzle Cleaning Stations assist in maintaining quality and productivity in MIG welding cells by quickly and efficiently removing spatter build-up in the gas nozzle. Anti-spatter is applied evenly to the nozzle and tip through an isolated compartment, eliminating wet debris build-up on the reamer blade and motor (anti-spatter feature excluded on models for aluminum welding). Two year warranty with exclusive use of Blue Magic®/Blue Chill® anti-spatter. Click here for the full product brochure.
Torch Wizard® Self-cleaning Nozzle Cleaning Station
The Torch Wizard® Self-Cleaning Nozzle Cleaning Station is a low maintenance workhorse designed for high volume applications. The station features a self-cleaning air blast to clean spatter and other debris from the blade and air motor. Anti-spatter is applied evenly to the nozzle and tip through an isolated compartment, eliminating wet debris build-up on the reamer blade and motor (anti-spatter feature excluded on models for aluminum welding). Two year warranty with use of Blue Magic® / Blue Chill® anti-spatter. Tool center point adapter and evacuation chute shown in photo sold separately. Click here for the full product brochure.
Torch Wizard® Tandem Arc Cleaning Station
The Torch Wizard® TA Tandem Arc Nozzle Cleaning Station is specially designed for removing spatter build-up in tandem arc torches. Anti-Spatter is applied via the dual sprayers allowing reaming and spraying simultaneously for shorter cleaning cycles and higher part production. Two year warranty with use of Blue Magic® / Blue Chill® anti-spatter.
Tregaskiss® / Bernard® Universal Replacement Liners
PowerBall® Torch Liners for Tregaskiss® or Bernard® MIG Guns (Rear Load)
Tregaskiss® G1 Style Replacement Robotic Necks
PowerBall® High Performance Replacement Goosenecks for Tregaskiss® G1 Style Robotic Necks, available in 22° and 45° bends
Tregaskiss® Replacement Liners (Rear Load)
PowerBall® Torch Liners for Tregaskiss® MIG Guns (Rear Load)
Tregaskiss® Replacement Threaded Nozzles – 1/2” (12.7mm)
Tregaskiss® High Performance Replacement Threaded Nozzles – 1/2” (12.7mm)
Tregaskiss® Replacement Threaded Nozzles – 5/8” (15.9mm)
Tregaskiss® High Performance Replacement Threaded Nozzles – 5/8” (15.9mm) HD = Heavy Duty Nozzle
Tregaskiss®, SKS® or Tweco® Replacement Diffusers
PowerBall® Copper Diffusers for Tregaskiss®, SKS® or Tweco® MIG Guns (required for PowerBall® Contact Tips). Compatible with PowerBall® Style Torch Nozzles. Must be ordered in quantities of 5
Turn Table Brake Kits
Pneumatic or drag brake kits are available for the Mechanical Turn Table. The Pneumatic Brake Kit includes a 24 VDC solenoid valve and can be used to slow or stop drum in welding applications where a higher wire feed speed is required and to prevent over-rotating. The economical drag brag is manually adjusted and may be used in applications where the drum rotation speed must be reduced. Turn Tables are available with pneumatic brakes pre-installed.
Turn Table Protective Cover
This Protective Cover for the Wire Wizard® Mechanical Turn Table is a recommended accessory to prevent dust, oils, and other industrial contaminants from building up on the wire and causing problems with residue build-up inside the wire delivery system. Constructed of tough polyethylene for long shop life. Compatible with up to 26″ (660mm) drums.
Turn Table Replacement Parts
Replacement Liners include ceramic inlet guide to prevent wire shaving Wire Retainer ring prevents wire from flipping out of drum (fits 23.4″ drums) Replacement brake pad fits either pneumatic brake or drag brake
Turn Table Wheel Kit
The Wheel Kit for the Mechanical Turn Table features four heavy duty casters with roller bearings. Each wheel installs in four pre-drilled holes at the base of the Turn Table. Ideal for applications requiring a higher degree of mobility.
Tweco® Classic 500 A Replacement Diffusers
PowerBall® Copper Diffusers for Tweco® Classic No. 5 (500 A) MIG Guns (required for PowerBall® Contact Tips). Compatible with Tweco® OEM nozzles and insulators Replaces OEM part number 55SW Must be ordered in quantities of 5
Tweco® Neck Insulator
Tweco® Neck Insulator – Required for PowerBall® replacement diffusers on Tweco® MIG guns.
Tweco® Series 4 Replacement Liners
PowerBall® Torch Liners for Tweco® Series 4 MIG Guns
Tweco® Series 5 Replacement Liners
PowerBall® Torch Liners for Tweco® Series 5 MIG Guns
Weld Shield Gas Flow Switch
This compact flow switch provides reliable and accurate detection of excessive or insufficient flow rate at the weld point. A digital display offers visual flow rate indication for quick and easy switch adjustment. Precalibrated for common Ar/CO 2 welding gas mixtures, including: 92/8, 90/10, 80/20, 70/30 and 60/40. PNP or NPN models available
Wire Cutters
Three wire cutters models are available. All cutters feature a robust O-1 hardened steel blade for superior blade life. Integrated Wire Cutter – May be added to 7-pin or 9-pin Torch Wizard® Cleaning Stations sold without them. They are included on stations with a “C” in the part number, such as the EL-NCS-AC-16 or EL-NCS-ACD-16. Cuts Wire sizes .035 to .062. Standalone Wire Cutter – Portable wire cutter that operates on 80-100 psi shop air and 24v power. Cuts Wire sizes .035 to .062.
Wire Delivery Installation Kit
The Wire Wizard Wire Delivery Installation Kit includes a set of five key tools required for installing an optimized wire delivery system, all in a convenient soft storage case. The kit includes: Digital Wire Draw Gauge Wire & Welding Pliers Conduit Cutter Deburring Stone for Steel-lined Conduit Countersink Tool for Polymer Conduit
Wire Draw Gauge
The Wire Wizard® Wire Draw Gauge is designed to accurately measure the draw weight of MIG welding wire pulling through the conduit. This allows the operator to troubleshoot wire delivery problems and check the amount of strain the wire is creating on the feed motor. Hand-held, battery powered (9-volt). Max pull weight: 12 lbs (5.4 kg).
Wire Feed Assist Mounting Adapter
Adapter mounts Wire Pilot® Pneumatic Feed Assist (oil-less model) to the top connection point on the Non-Stop® Wire System stand. Includes insulating liner.
Wire Feed Speed Sensor – Torch End
This hand-held, battery operated tachometer incorporates the latest single chip micro-circuit technology for high reliability and low maintenance. Capable of measuring and retaining RPH, RPM, FPH, FPM and MPH. Feed wheels provide easy measurements at the torch end to verify and fine tune wire feed speed. Includes carrying case. Manual application only. Does not take continuous readings.
Wire Feeder Extension Kit
Due to its unique design, the PowerBall® MIG Gun power cable may interfere with some wire feeder housings. To overcome this, simply install the optional extension kit between the feeder adapter and the rear connector on the torch to extend the feeder adapter further away from the wire feeder housing.
Wire Gage Block
Use the Wire Gage Block to ensure cleaned/sized wire joints will feed smoothly when using the Non-Stop® Wire Dispensing System. The block includes slots for .035” (0.9mm), .045” (1.2mm), .052” (1.3mm) and .062” (1.6mm) wire. Note: Wire Gage Block included on Butt Welder Docking Station.
Wire Guide Caps
Wire Guide Caps are required for initial wire feeding when using Wire Guide Modules with cored wires. Simply crimp the guide cap onto the end of the wire and feed wire to the feeder. Guide Caps may also be used with other wires to avoid hang-ups when initially feeding wire from a new package to the feeder. 100 caps/pkg.
Wire Level Gauge
The Wire Level Gauge makes it easy to detect the amount of wire left in wire drums or boxes. The gauge features magnetic wire detection that slides down the drum as wire is depleted, offering a convenient way to monitor wire usage. Compatible with solid steel wires in fiber drum or cardboard packaging, not compatible with cored or non-ferrous wires.
Wire Parters
Wire Parters will cut flat wire ends in order to butt weld wires together properly when using the Non-Stop® Wire Dispensing System. Note: Wire Parters included on Butt Welder Docking Station.
Wire Pilot® Drive Rolls
Heavy duty drive rolls for the Wire Pilot® Feed Assist are hard chromed and polished for maximum performance and durability. Drive rolls are available for all common wire sizes from .035″ (0.9mm) to 3/16″ (4.8mm) to cover both MIG and SAW welding applications. Sold individually.
Wire Pilot® Drum Adapters
Wire Pilot® drum adapters are designed for securely mounting the Wire Pilot® Feed Assist on top of a Wire Wizard® drum hood. Wire Wizard® drum hoods are reinforced to support the additional weight, mounting the Feed Assist on other drum hoods may result in damage to the hood and/or the Feed Assist. Drum adapters include a ceramic inlet to eliminate wire shaving.
Wire Pilot® Feed Assist Turn Table Kits
Wire Pilot® Feed Assist Kits for the Mechanical Turn Table are recommended in applications with larger wires as well as long distance conduit runs often required in SAW applications with manipulator systems. Kits are available with single or tandem Wire Feed Assists. Includes Feed Assists, brackets, filter/regulator/lubricator and all mounting hardware. Feed Assist drive rolls sold separately.
Wire Pilot® Inlet Guides
Inlet guides are available for both the oil-free and oiled models of Wire Pilot Feed Assist with female threads for quick disconnects (A-4 and A-4HD) or with ceramic inlets. Standard inlets with 1/4 in. NPT-F threads are included on the oil-free model (PFA-LM-15). The oiled Feed Assist model (PFA-LM) requires A-1B-C inlet guide(s) or other inlet based on the welding application.
Wire Pilot® Mounting Brackets
Wire Pilot® mounting brackets are compatible with both models of Feed Assists (oiled model shown in photos). Two options are available: A Wall Mount Bracket for mounting in a fixed position, and a Pivoting Extension Arm that allows the Feed Assist to pivot upward for easy wire drum change-outs.
Wire Pilot® Wire Feed Assist
The Wire Pilot® Pneumatic Feed Assist provides an economical way to help your wire feeder move wire through the conduit in applications with a complex wire delivery setup, long distance wire feeding or where the workload on the wire feeder must be reduced. When combined with the Guide Module System, the Feed Assist allows the ultimate flexibility when it comes to wire delivery and wire packages can be located 150 ft (46m) or more away from the arc. New model includes a redesigned, more compact industrial enclosure to keep out industrial contaminants. Compatible with ferrous & non-ferrous wire. Includes filter/regulator/lubricator (FRL). Patented design. Drive rolls sold separately.
Wire Presence Sensor Kit
The Wire Presence Sensor and Proximity Switch Kit is a highly recommended peripheral for robotic welding applications using bulk wire. The sensor detects and signals when the drum is empty, and the proximity switch connects to a PLC to stop the welding cycle when wire is depleted. This prevents unnecessary burn backs from occurring at the contact tip when the wire is finished, saving your consumables and reducing downtime. PNP or NPN proximity switch options available. Quick disconnect & fittings sold separately
Wire Retract Kit
The Wire Retract Kit serves as an automated forward/reverse control for the Wire Pilot® Feed Assist and also as an emergency shutoff. The solenoid allows the wire feed to be reversed when necessary and shuts down the motor immediately in case of an emergency. Compatible with both Feed Assist models.
Wire Sizer
The Wire Sizer for the Non-Stop® Wire Dispensing System is designed to quickly and cleanly size the butt welded wire joint by removing the burr in the weld. Simply insert the wire, clamp down and pull the lever to remove the burr for smooth wire feeding. Wire Sizers are available for common solid and cored wire sizes up to .078″ (2mm). Replacement dies available, contact customer service for details.
Wire Tracker Digital Wire Monitor
The Wire Tracker™ Digital Wire Monitor provides an easy way to monitor and track wire in robotic or semi-automatic MIG welding applications. The device may be mounted in-line for 24/7 monitoring or used as a portable unit to check wire usage per weld or wire feed speed. It provides a simple and accurate method for monitoring and totalizing wire consumption and measurement & verification of wire feed speed. The unit can also monitor and detect potential wire delivery issues with the optional add-on Feed Motor Current Sensor . Note: Due to high demand, Wire Tracker™ shipments are currently experiencing extended lead times. If you have a specific need by date, please enter this in the notes section of your quote request.
Wizard BOOM! Welding Booms
This product is no longer available Wizard BOOM!™ Welding Booms feature the Wire Guide Module® System along with the Wire Pilot® Feed Assist to provide a versatile welding boom suitable for all types of wire. With superior wire pulling capabilities, the boom can even reliably feed soft 4043 aluminum wire without the need for a push-pull welding gun. Fully articulated primary and secondary arms offer 280° rotation for excellent welder mobility & the portable base (optional) features fork pockets for easy handling.